IN-CAPâ-XL AUTOMATIC BENCH TOP CAPSULE FILLING MACHINE
全自動臺式膠囊填充機(jī)
The in-cap unit performs automatically, filling powders and/or pellets into hard gelatine capsules of various sizes from capsule size 00 to size 4. The basic machine includes parts to handle one capsule size and consists of :
該款膠囊充填機(jī)全自動運(yùn)行，能夠填充粉末或微丸至00到4號不同的硬膠囊中。本機(jī)基本配件含有一套模具，并含有如下部分：
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Machine frame in anodized aluminium and panels in stainless steel
氧化鋁機(jī)架，不銹鋼面板
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Mechanical driving group with alternate motion completely closed by stainless steel panels and ventilated by a fan.
間隙運(yùn)動的機(jī)械驅(qū)動組件由不銹鋼面板封閉在機(jī)體內(nèi)，并由風(fēng)扇通風(fēng)
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Carousel with indexing wheel having 8 positions for capsule handling
帶有驅(qū)動的8只工位的主轉(zhuǎn)盤處理膠囊充填
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Capsule feeding and orientating group complete with capsules hopper (3 l.)
3升膠囊料斗及膠囊下料定向組件
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Vacuum pump positioned inside the machine, creating a depression in order to separate capsule body from cap – capacity 6 m3. This operation is controlled by a vacuum-meter (vacuum sensor) which is protected by a filter to prevent powder arriving to it.
內(nèi)置于機(jī)體內(nèi)的真空泵，用于膠囊體帽分離，容量6立方米，由真空傳感器控制，該傳感器配有過濾器，以防粉末吸入
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POWDER DOSING GROUP COMPLETE WITH UPPER HOPPER (3 l) WITH ADJUSTABLE OUTLET VALVE; LOWER POWDER HOPPER (0,70 l) INCLUDING LEVELLING DEVICE FOR POWDER BED ADJUSTMENT, DOSING DISC AND 4 PINS FOR POWDER COMPRESSION PLUS A FURTHER PIN TO TRANSFER THE SLUG INTO THE CAPSULE BODY. A POWDER RECOVERY TANK IS ALSO PLACED ON THE MACHINE
粉末管中工位，包含上部下料斗(3L)，下部下料斗(0.7L)含粉堆高度顯示，計(jì)量盤和4個粉末壓縮桿，1個粉柱推桿，用于將粉末壓縮成粉末柱后灌裝入膠囊中。1個粉末回收盤。
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Closing of the cap with the body of the filled capsules
已充填的膠囊體帽鎖合
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Ejection of the filled capsules
已充填膠囊排出
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Variable speed dc motor of 0.20 hp. – 24 volts
24伏，0.2匹可調(diào)速直流電機(jī)
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Control panel with plc Siemens with start-stop and emergency push-buttons.
西門子PLC控制面板，帶有啟動停止及緊急按鈕
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Dust and safety protection panels with microswitch protection on doors
配有防塵安全罩，并由門上的微動開關(guān)保護(hù)
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Aspirating system of powder from the machine, including filter
(external aspirating vacuum pump as option)
機(jī)體內(nèi)的粉末吸塵系統(tǒng)，配有過濾器
（外部吸塵真空泵為選件—建議選擇）
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Air compressed system for bushings and carousel cleaning, including pressure regular and filter group.
清潔模具及主轉(zhuǎn)盤的壓縮空氣系統(tǒng)，含有壓力調(diào)節(jié)器及過濾組
THE MACHINE CARRIES OUT AUTOMATICALLY THE FOLLOWING OPERATIONS IN THE 8 POSITIONS OF THE CAROUSEL :
本機(jī)器在8工位主轉(zhuǎn)盤上自動完成如下操作：
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Cleaning station of bushings and carousel plate.
清潔模具及主轉(zhuǎn)盤
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Orientating and feeding of capsule from hopper and cap separation from capsule body. During the transfer of the capsule from the 2° to the 3° station, checking of the capsule’s cap separation is performed.
膠囊自料斗中下料，方向調(diào)整并實(shí)施膠囊體帽分離。在膠囊從第二工位移動到第三工位的時候，檢查是否已經(jīng)實(shí)施體帽分離
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Ejection of capsules not opened
剔除沒有分離的膠囊
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Free position ( for an eventual second dosage : pellets for instance)
預(yù)留工位（用于第二計(jì)量站：如微丸）
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Pellets dosing group
微丸充填組件
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Free position for change size operations
自由工位用于更換模具
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Cap closing on the capsule
膠囊體帽鎖合
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Ejection of the filled capsules.
充填好的膠囊出料
CHANGE SIZE
更換模具
Quick and simple ! No tool is required.
快捷簡單,無需工具
The change size set includes the following parts :
整套模具含有如下部分：
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1 capsule orientating group
1套膠囊方向調(diào)整組件
8只下模具
8只上模具
1 dosing disc with counter disc
1只帶有計(jì)數(shù)器的計(jì)量盤
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4 pins for powder compression
4根粉末壓縮桿
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1 pin for slug transfer into the body of the capsule
1根粉柱傳送推桿
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1 pin for capsule closing (cap with the body)
1根膠囊鎖合桿
ELECTRONIC CONTROL UNIT
電氣控制：
The machine is equipped with a plc siemens to supervise the various control functions of the capsules’ cycle including the rejection of un-opened capsules. It includes also :
該膠囊機(jī)配有西門子PLC（可編程序控制器），用于監(jiān)控膠囊充填的各種功能。如體帽未分離的膠囊殼將被剔除，具體功能如下：
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Device to check the cap separation from the body of the capsule
檢驗(yàn)體帽分離的裝置
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No capsules on the hopper, machine stops
料斗中沒有膠囊的時候，機(jī)器停止
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Programming of production batch
產(chǎn)品批號編程
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Programming of production speed
填充速度編程
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Counter for filled capsules
充填好的膠囊計(jì)數(shù)
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Manual speed including jogging
手動及點(diǎn)動
機(jī)器反向轉(zhuǎn)動
CONSTRUCTION CHARACTERISTICS
結(jié)構(gòu)特點(diǎn)
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All parts in contact with the product are made of stainless steel aisi 316 L
所有與產(chǎn)品接觸的部分均由316L不銹鋼制成
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All moving parts are assembled on ball bearings
所有運(yùn)動部件均裝有軸承
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Mechanical parts are completely separated from the dosing stations
驅(qū)動部分與充填部分完全隔離
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Machine incorporates mechanical and electric safety devices for operator’s protection
機(jī)器配有機(jī)電安全裝置，用于保護(hù)操作人員的安全
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Construction according to CE and GMP rules
根據(jù)CE及GMP標(biāo)準(zhǔn)設(shè)計(jì)結(jié)構(gòu)
TECHNICAL DATA :
技術(shù)參數(shù)
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Output : Up to 3.000 capsules/hour, depending of the product characteristics
產(chǎn)量：最大3000粒/小時，視產(chǎn)品特性
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Machine’s speed : 2 fixed speeds – 1.500 and 3.000 capsules per hour
機(jī)器速度：2個固定速度-1500及3000粒/小時
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Voltage : 220 v.50 cycles -single phase + transformer at 24 volts for the motor and auxiliary controls
電源：220伏特，50赫茲-單相，24伏變壓器，用于電機(jī)及輔助控制
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Electric absorption : 0,5 kw (including the vacuum pump)
耗電量：0.5千瓦（含真空泵）
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External vacuum pump: axial flow pump with air suction on side chanel.
capacity 78 m3/h. - delta p. 120 mili-bar electrical absorption 0.37 kw - decibel 67
外接真空泵：用于真空吸塵，容量78立方米/小時，壓差別20豪巴,功率0.37千瓦，67分貝
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Machine overhaul dimensions : 650 x 620 x 920 mm:
機(jī)器尺寸:
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Net weight: kg.140 approx.
凈重：約140公斤
